Vacuum Transfer System for Powder - VTS

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AGIERRE Vacuum Transfer Systems provide an advanced solution for safe and efficient powder and granules conveying operations between processing, packaging equipment, and storage units.

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Applications: Vacuum Conveyors are widely used in pharmaceutical, chemical, and food industries and serve various purposes, including charging/discharging materials to/from Bins, drums, hoppers, or other containers. They also facilitate the loading/unloading of mixers, reactors, fluid bed dryers and coolers, and dosing and packaging machines.

Functionality and Operation: The VTS works on the principle of vacuum suction generated by a Venturi pump, electric or liquid ring pump, or customer’s central air system. A high-quality filter safely removes excess air and keeps the product inside the Vacuum Conveyor body, ensuring minimal contamination and maintaining product integrity.

When enough product has accumulated, the valve at the bottom of the Conveyor opens to discharge the material. The filter then cleans itself, preparing the system to repeat the process. Vacuum transfer enables powder handling at a low velocity (dense phase conveying), guaranteeing constant and consistent product transfer without causing shocks or de-mixing.

CIP System Integration: The Clean-in-Place (CIP) system is an automated washing solution specifically designed for integration with Vacuum Conveyors that allows for thorough cleaning of all internal surfaces, components, and filter units.

Cleaning-in-Place reduces downtime by avoiding the need to disconnect and deliver the Conveyor to the washing area. After the cleaning cycle, the system dries the machine, permitting the Vacuum Conveyor to start transferring the next batch of the same or different product immediately. 

Customization Options: At AGIERRE, we understand that each application is unique. That is why we offer personalized solutions to meet specific needs. Whether adapting to space constraints or integrating additional features, our Vacuum Conveyors can be adapted accordingly.

Handling Explosive Substances: The VTS can safely transfer hazardous powders. During the discharge phase, the system maintains a residual oxygen level of less than 6% through an inertization process.

Working Process Configurations:

Depending on its application, we can produce Vacuum Conveyors in three different configurations:

  1. Basic Version (Dense Phase Conveying):

    It is characterized by product suction using a vacuum. Once the Conveyor’s body is full, a valve at the bottom opens, and gravity forces facilitate the product’s discharge into the receiving equipment.

  2. Overpressure Version:

    During product discharge, air or nitrogen gas is injected into the Conveyor’s body, creating an overpressure environment and ensuring smooth product flow into the receiving container or machine.

  3. Version with Inertization:

    The air is completely extracted from the Conveyor’s body before introducing nitrogen gas, which eliminates any potential risk of fire or explosion, making it suitable for handling sensitive or hazardous products.

Technical Characteristics:

Installed Vacuum Pump Options:

  • Liquid Ring Vacuum Pump;
  • Venturi Pump (Venturi Eductor);
  • Electric Vacuum Pump.

Construction Materials:

  • AISI 304 steel;
  • AISI 316 steel;
  • Coated for use with corrosive powders.

Connection between Body and Lid:

  • Tri-Clamp Connections;
  • Wing Nut Connections;
  • Flanged Connections (incl. UNI PN16 version).

Filtration Systems:

  • Bag Filter;
  • Pleated Filter;
  • Stainless Steel Filter;
  • Titanium Filter;
  • Hastelloy Filter.

Control Panel Operation Logic:

  • Pneumatic;
  • Electro-pneumatic;
  • Electrical with PLC.

Compliance with Industry Standards:

  • cGMP and FDA Guidelines;
  • UNI EN ISO Standards;
  • ATEX and Machinery Directives.

 

Vacuum Transfer System for Powder